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高效過濾器流程

來源: 時間:2017-05-11 09:00:42 瀏覽次數(shù):

檢漏的目的:
1.高效空氣過濾器的材料無破損;
2.安裝恰當。

   高效過濾器本身的過濾效率一般由生產(chǎn)廠家檢測,出廠時附有濾器過濾效率報告單和合格證明。對制藥企業(yè)來說,高效過濾器檢漏是指高效過濾器及其系統(tǒng)安裝后的現(xiàn)場檢漏,主要是檢查過濾器濾材中的小針孔和其他損壞,如框架密封、墊圈密封以及過濾器構架上的漏縫等。檢漏的目的是通過檢查高效過濾器及其與安裝框架連接部位等處的密封性,及時發(fā)現(xiàn)高效過濾器本身及安裝中存在的缺陷,采取相應的補救措施,保證區(qū)域的潔凈度。


高效過濾器檢漏的方法
   高效空氣過濾器泄漏測試基本上是把挑戰(zhàn)微粒施放在高效空氣過濾器上游,然后在高效空氣過濾器表面與邊框用微粒探測儀器搜尋有無泄漏。泄漏測試有幾種不同的方式,適用在不同的場合。

測試方式有:

1.氣膠光度計測試法
2. 微粒計數(shù)器測試法
3.全效率測試法
4.外氣測試法

說明如下。

PAO檢漏屬于氣溶膠光度計測試法
氣溶膠光度計:
   氣膠光度計測試法是最早期的測試方式,但是因為效果非常好,到今天仍舊沿用。
   氣膠光度計(Aerosol Photometer)是微粒計數(shù)器的一種,也是使用雷射科技,但是它在掃描空氣樣本的微粒之后,所給的是微粒的總體強度,不是微粒數(shù)目。DOP是一種油性化學物質(zhì),加壓或加熱霧化之后,可以產(chǎn)生次微米等級的微粒,可用來仿真無塵室的微粒,因此被當成驗證微粒。 泄漏的定義是泄漏出上游濃度萬分之一,由于氣膠光度計可以直接顯示上下游微粒濃度的比值,因此掃描高效空氣過濾器非常方便。也正因其準確、可靠,美國食品與藥品管制局(FDA)規(guī)定,在其管轄范圍內(nèi)(食品加工場所與醫(yī)療制藥場所),所有的高效空氣過濾器泄漏測試必須使用DOP與氣膠光度計。


    一段時間以來,因被懷疑對人有致癌作用,現(xiàn)常以 DOS ( Dioctylsebaeate 癸二酸二辛脂)亦稱 DEHS[di(2-ethylexyl)sebacate] 及 PAO(polyaphaolefin 聚 a 烯烴)等代替,但實驗方法仍稱“ DOP 法”。

   大氣塵由于其濃度隨地點及時間等變化,有時較大,有時較低,一般不用來作為檢漏用。 FDA 指出在進行檢漏時,選用的氣溶膠應符合一定的理化要求,不應使用會引起微生物污染、造成微生物滋生的氣溶膠。

   DOP 發(fā)生器可分為熱發(fā)生和冷發(fā)生兩種,熱發(fā)生器是利用蒸發(fā)冷凝的原理,被霧化的氣溶膠粒子用加熱器蒸發(fā),并在特定條件下冷凝成微小液滴,去掉過大和過小的液滴后留下 0.3um 左右的霧狀 DOP 進入風道,粒徑分布在 0.1 ~ 0.3um 。冷發(fā)生器是指利用壓縮空氣在液體中鼓氣泡,經(jīng) laskin 噴管飛濺產(chǎn)生物態(tài)的多分散相 DOP 氣溶膠,最大分布粒徑在 0.65um 左右 。目前常用的熱DOP比較多,所以過濾器的效率要有保證。

 

測試儀器:
   使用儀器為氣膠光度計(Aerosol Photometer)與微粒產(chǎn)生器(Aerosol Generator)。氣膠光度計的顯示版有模擬與數(shù)字兩種,每年必須校正一次。微粒產(chǎn)生器有兩種,一種是普通的微粒產(chǎn)生器,只要求高壓空氣,另一種是加熱型微粒產(chǎn)生器,要高壓空氣和電源,微粒產(chǎn)生器不需要校正。

工具/原料

  • 氣膠光度計(Aerosol Photometer)

  • 微粒產(chǎn)生器(Aerosol Generator)

  • 高效空氣過濾器

  • 無塵服

方法/步驟

  1. 1

    .在圖面上記錄高效空氣過濾器數(shù)量并編號。

    高效過濾器檢漏測試步驟
  2. 2

    確定空調(diào)系統(tǒng)正常運轉(zhuǎn)并可供測試,風速與風量必需調(diào)整平衡完畢。  

  3. 3

    使用氣膠產(chǎn)生器在上游施放挑戰(zhàn)微粒,將PAO打入高效空氣過濾器上游,微粒濃度是大約每公升空氣含有10到20微克的PAO。微粒愈多愈容易找出泄漏,但是超過50微克以后差別不大,少于10則很難使用。微粒濃度可用風量粗略計算,再用氣膠光度計確認。

  4. 4

    上游微粒濃度確認后,就可以在高效空氣過濾器表面掃描,尋找泄漏,必要時高效空氣過濾器四周可用塑料簾覆蓋以確保測試之準確。

  5. 5

    在高效空氣過濾器表面掃描,掃描之路徑可由外而內(nèi)或沿長/短邊迂回檢測,其方式如下:

    a.每一高效空氣過濾器和其邊框均需測試。

    b.高效空氣過濾器之表面時,將探漏器擺設如圖 (b),用短邊方向前進, 覆蓋全高效空氣過濾器。

    c.掃描高效空氣過濾器邊框時,尤其高效空氣過濾器與Ceiling Grid之間,探漏器擺設可以如上圖(a)或(b),涵蓋全部接縫。

    d.利用微粒計數(shù)器之方錐形(10mm*60mm)采樣器置于高效空氣過濾器下 25mm左右,以50mm/sec速度儀動。

    e.氣膠光度計上的讀數(shù)是上下游百分比值,因此若是數(shù)值大于0.01,即可懷疑為泄漏,可退回約100mm反復再測,如果沒有持續(xù)高讀數(shù),則可繼續(xù)測試,反之即為有泄漏,需作記錄且日后修補或更換。

     

  6. 6

    高效空氣過濾器若有破損則應修補或更新,然后重新再測。

  7. 7

    邊框若有泄漏,應重新安裝、調(diào)整,直到無泄漏為止。

  8. 8

    記錄時必須登記掃描結果,泄漏狀況與處理方式。

    說明:對于 HVAC 系統(tǒng)中的 HEPA, 為使氣溶膠到達 HEPA 時 時的濃度均勻,可將氣溶膠直接從系統(tǒng)風機的負壓一側(cè)引入,如要從風管中引入,則應在距 HEPA 至少 10 倍風管直徑處引入,并盡量減少拐彎(美國環(huán)境科學和技術學會)。一般情況下,保持上游氣溶膠達到要求濃度,且濃度波動在一定范圍即可。對于層流罩、超凈臺上的 HEPA ,氣溶膠直接從系統(tǒng)風機的負壓一側(cè)引入。 

     

    END

注意事項

  • 驗收基準 
    1.凡是連續(xù)性讀值超過 0.01﹪視為泄漏,每一片高效空氣過濾器測試及修換后均不得有泄漏,邊框也不得有泄漏。 
    2.每一片高效空氣過濾器的修補面積不得大于高效空氣過濾器面積的3%。 
    3.任何修補長度不得大于38㎜。  

1.4 Air-Con & Ventilation System
  1.4 
空調(diào)及通風系統(tǒng)

Refer to hot-water system
  
參照熱水系統(tǒng)

 

Centrifugal Air Duct
  Fan/Centrifugal Blower
  
離心式通風機/離心式鼓風機

Common ventilation,
  dust content in air ≯150mg/m3, temperature ≤60℃, no corrosion. Body shell of
  fan use galvanized steel plate; its thickness must stand the weight of motor
  and other drive equipment. Examine and repair doors are at both sides. The
  fan is centrifugal fan; the air inlet of impeller must be arc to insure that
  the transition is fluent between air inlet and Venturi tube. Antisepsis and
  had passed the test of dynamic balance and static balance. The strap must
  selec according to 1.5 times of drive power, trap can be adjust in locale to
  make the test of balance. The axis is permanent airproof, and can be
  lubricated. Motor shall be concert with the load of fan,380V, IP54,
  insulation grade F. Must show its working noise (DB(A)).Fan must be with absorber,
  and show its numerical value of absorb. Each fan shall be provided with the
  isolation switch and connection point with BAS system. The spring shock
  absorber shall be applied as the centrifugal fan above 6#; the rubber pad
  shock absorber shall be applied as the centrifugal below 6#. The inlet and
  outlet of the fan shall be provided with flexible joints
  
普通通風、氣流含塵量150mg/m3、溫度≤60℃,無腐蝕性。外殼應采取鍍鋅鋼板,鋼板厚度應足以承受驅(qū)動機構和電機的重量;風機兩側(cè)應設有檢修門,風機類型應為離心風機,葉輪進口文丘里管截面應成圓弧形確保與風機進口文丘里管過渡順暢;風機軸應經(jīng)過熱處理達到硬度HB370等級;表面應進行防腐處理,并連同葉輪一起進行動靜平衡測試;皮帶應按照驅(qū)動功率的150%選型,且可以調(diào)節(jié)以便進行現(xiàn)場的系統(tǒng)平衡;軸承應是永久密封,并可潤滑;電機應與風機負載緊密配合,380V,IP54,絕緣等級F;應明確標明風機運行噪音值(dB(A));應配有減振器,并標明減振量。每一風機應帶有就地控制開關,并可連接信號至BAS系統(tǒng)。6#以上的離心風機應采用彈簧減震器,6#以下的離心風機可采用橡膠墊減震器,風機進出口應設有柔性接頭

WOLTER, TWIN-CITY,
  Greenheck, Kruger        

沃特、雙城、格林瀚克、科祿格、

AHU(Air Handling
  Unit with Heat Recovery) & PAU(Pre-Cooling Air Handling Unit)
  
空氣處理機組/預冷空調(diào)箱

Unit
  construction and unit assembly complies with DIN EN 1886 and VDI 6022. The
  thickness of the AHU panels is required more than 70mm and the specific
  volume of the insulation material are required more than 55kg/m3. Insulation
  material is required to use mineral fibre. The flame resistance shall be
  reached the A. Contractor shall supply, install, testing, and service in
  accordance strictly with drawings, criterion and specification
  
施工和裝配按照德國標準DINEN1886VDI6022,AHU Panels厚度大于70mm,絕熱材料容重大于55kg/m3,絕熱材料選用礦棉纖維,A級阻燃。承包商應嚴格按照圖紙、規(guī)范及本項目技術文件供應、安裝、調(diào)試及服務

AL-KO, Robatherm,
  Carrier, Klingenburg (heat recovery)
  
愛科、羅百特、開利

克林根堡(用于能量回收段)

Constant temp &
  humidity air conditioner 
  
機房精密空調(diào)

Precision
  air-conditioning for IT& computer room, Indoor units shall be provided
  with the isolation switch and connection point with BAS system. Contractor shall
  provide all air-cons intact and effective documents and test records in
  accordance with Specification.
  
用于空調(diào)和IT房間,每一室內(nèi)機應帶有就地控制開關,并可連接信號至BAS系統(tǒng)。所有空調(diào)設備需要提供技術規(guī)范說明書中所有完整有效的資料和測試記錄

Caros, Emerson,
  HAIRF/HiRef, Stulz
  
卡洛斯、艾默生、海瑞弗、史圖斯

Outdoor split air
  conditioners
  
分體空調(diào)

Used for cooling for
  general offices in summer. In order to correctly install the split air
  conditioner, the Contractor must provide all necessary units, materials and
  cabling. The protection class of outdoor unit must be suitable for outdoor
  use and shall be no lower than IP55, 220V. All materials to be used for
  silence and heat insulation must conform to the latest requirements of local
  fire department. The appropriate units shall be provided according to the
  requirements specified in the drawing and equipment list to satisfy maximum
  cooling amount in summer. The air conditioner shall have single cooling
  functions according to the design requirements; the coolant of air
  conditioning shall be no harm to environmental protection. All outdoor units
  shall be installed on the channel-steel foundation and have protection for
  rain-proof. The units shall include compressor, condenser coil, fan, engine,
  access opening of control box and control desk control panel for use and
  maintenance. The position and layout of condenser must be free from space
  constraint and avoid to circuit for hot air. Cabling from indoor units to the
  control panels shall also be the contractor’s works scope, the operation
  signal and disturbance signal of each outdoor air-conditioner must have the
  function accessing the BAS. Indoor units shall be provided with the isolation
  switch and connection point with BAS system
  
普通辦公室夏季制冷,為了正確地安裝分體式空調(diào)機組,承包商須供應所有必需的裝置,材料及配線。室外機組防護等級必須適合室外使用,且不得低于IP55220V。所有用作消音及保溫的材料必須符合當?shù)叵谰值淖钚乱?。須按照圖紙設備表內(nèi)所示要求提供合適的機組設備以滿足夏季的最大冷凍量的要求。空調(diào)器應按設計要求具備單冷功能,冷媒必須對環(huán)境無害。所有室外機組應裝配在整體型鋼基礎上并有防雨措施。機組應包括壓縮機、冷凝盤管、風扇、發(fā)動機、控制箱檢查口和使用維修控制面板。冷凝器的位置和布置必須避免空間限制和熱空氣的二次流通。包括室內(nèi)機與控制器間的電線,每一室外機組的狀態(tài)信號及故障信號具備可接入BAS系統(tǒng)功能;每一室內(nèi)機應帶有就地控制開關,并可連接信號至BAS系統(tǒng)

DAIKIN, YORK,
  MITSUBISH, TRANE, CARRIER
  
大金、約克、三菱、特靈、開利
  National famous brand: Haier, Gree, Midea
  
海爾、格力、美的

Multi-split Air
  Conditioning System     
  
空調(diào)多聯(lián)機

 

DAKIN, YORK,
  MITSUBISH
  
大金、約克、三菱
  National famous brand: Haier, Gree, Midea
  
海爾、格力、美的

Fan coil
  
風機盤管

 

DAIKIN, YORK,
  MITSUBISH
  
大金、約克、三菱
  National famous brand: Haier, Gree, Midea
  
海爾、格力、美的

Air duct
  heater/Cooler
  
風管加熱器/冷卻器

 

Trox, Halton,
  Zehnder,
  
妥思、霍爾頓、森德

Noise
  silencer/Muffler

消音器

Common
  ventilation, dust content in air ≯150mg/m3, air supply temperature in winter
  23℃, outdoor natural wind in summer, no corrosion. Including the mufflers for
  square and round pipes. The shell shall be made by the galvanized steel sheet
  and the joints shall be sealed. The over-sized muffler shell shall be fixed
  with strips. The silent pad shall be made by the non-textile glass fiber
  material. Before formal installation, the contractor shall submit specific
  muffler selection and technical parameter sheets. The data in the technical
  parameter sheet shall cover each-muffler manufacturer, brand, model, size,
  weight, quantity of silent pad, resistance loss and noise parameter. The
  above parameters shall be given based on the muffler flow and length
  appointed in the drawings
  
普通通風,氣流含塵量150mg/m3,送風溫度冬季為23℃,夏季為室外自然風,氣流無腐蝕性。外形為方形或圓形。外殼鍍鋅鋼板制作,接縫處做密封處理,超大尺寸外殼需做加固處理,消聲片由非織物玻璃纖維材料制作。正式安裝前,承包商應提交詳細的消聲器選型及技術參數(shù)表,數(shù)據(jù)應包含每臺消聲器的制造商、品牌、型號、尺寸、重量、每臺消聲器的消聲片數(shù)量、阻力損失、消聲參數(shù)等,這些參數(shù)應基于圖紙給定的消聲器流量及長度

Trox, Halton, shinelong
  
妥思、霍爾頓、顯隆

All kinds
  Damper(incl. electrical damper) grille 
  
各種風閥(包括電動風閥)

General
  ventilation system, dust content in air 
150mg/m3, temperature ≤60, humidity 85%. De-smoke system, in case of fire: temperature
  ≤280
; normal: dust
  content in air 
150mg/m3,
  temperature ≤60
,
  humidity 
85%. The
  dampers must opposed multi-blade dampers. Case, shall not produce vibration
  or sound. The air leakage volume is not higher than 5% when the dampers
  closed. There is excellent seal between body and shaft. Fire damper shall
  conform to the requirements of local fire department and relevant Chinese
  regulation or code. Fire damper shall also be provided with one fusible sheet
  with operating temperature of 70
. In case
  the air temperature is higher than 70
, the fire damper shall be closed. Besides it can only
  be reset manually. All dampers are made by carbon steel
  
普通通風系統(tǒng),氣流含塵量150mg/m3,溫度≤60,排風濕度>85%;排煙系統(tǒng):火災溫度≤280,平時:氣流含塵量150mg/m3,溫度≤60,排風濕度>85%。風量調(diào)節(jié)閥須為多葉對開葉片型,所有調(diào)節(jié)閥在任何情況下,都不能產(chǎn)生震動或聲響,調(diào)節(jié)閥緊閉時其漏風程度不能大于5%。調(diào)節(jié)閥體和轉(zhuǎn)軸須有良好密封;防火閥須符合當?shù)叵谰旨坝嘘P中國國家標,防火閥應同時配有一易熔片,其操作溫度為70,當排經(jīng)的煙氣溫度大于70時,將防火閥關閉。并只能以手動復位。所有的風閥均由碳鋼制作

Trox, Halton, shinelong
  
妥思、霍爾頓、顯隆
  Electric driver: BELIMO, SIEMENS, HONEYWELL, Trox


  
風閥電動驅(qū)動器:博力謀、西門子、霍尼韋爾、妥思

Constant Air Volume
  Regulator(CAV)
  
定風量調(diào)節(jié)器

The
  constant air volume regulator shall be the pressure-independent type. The
  automatic mechanical regulator with the air volume through the constant air
  volume regulator can strictly supply or exhaust air according to the dial
  scale without impact of pipe static pressure and air volume change. The valve
  body structure of the constant air volume regulator shall be the single-
  plate throttle and can automatically adjust the opening of the valve position
  according to the static pressure before the valve, so the constant air volume
  can be ensured. The square-shape constant air volume regulator shall be
  equipped with flanges on both ends. The both ends of the round-shape constant
  air volume regulator shall be the sockets with actuators. The constant air
  volume regulator can work at the static pipe pressure of 50-1000Pa and not be
  limited by the installation position which can be horizontal or vertical. The
  air volume calibration of each-set end unit shall be carried out in plant and
  the accuracy shall be ensured. It is made by carbon steel hot- galvanized
  
定風量調(diào)節(jié)器應是壓力無關型,機械式自動調(diào)節(jié)裝置,經(jīng)過定風量調(diào)節(jié)器的風量,可嚴格按照刻度盤標定的風量送風或排風,不受管道干管靜壓以及風量變化的影響。其閥體結構應為單閥板節(jié)流形式,并根據(jù)閥前靜壓的變化自動調(diào)整閥位的開度,從而保證送風量的恒定。方形的兩端應帶法蘭,圓形定的兩端為插接口,并可附帶執(zhí)行器。定風量調(diào)節(jié)器可在管道靜壓壓差501000Pa范圍內(nèi)正常工作,并且不受安裝位置的限制,可水平或垂直安裝。每臺末端裝置的風量標定工作應在工廠進行,并保證標定的準確性,同時應能在現(xiàn)場進行額定風量的二次標定,以適應項目情況的變化,由熱鍍鋅材料制作

Trox, Halton, shinelong
  
妥思、霍爾頓、顯隆
  Electric driver: BELIMO, SIEMENS, HONEYWELL
  
風閥電動驅(qū)動器:博力謀、西門子、霍尼韋爾

G.I. steel board air
  duct with accessory 

鍍鋅鐵皮風管

For
  the rectangle air duct which is ≥800mm, the support bracket inside the pipe shall
  be used for reinforcement (see the assembly sequence). Combination flange
  rectangle air duct which is 1250mm≤ air duct edge length (A) ≤2250mm, the rib
  line and inner-duct support shall be used and the inner support part is 1
  piece. >2250mm, 2 pieces
。All the ducts for air supply and
  return, air exhaust and exhaust smoke duct shall be generally made of
  galvanized sheets. The fabrication of all ducts sheets shall conform to
  Unless
  additional specified, all the ducts shall be made of galvanized steel sheet, Ducts
  thickness shall conform to the minimum thickness as specified by the above
  standard. Galvanized steel sheets shall meet the requirements of
  GB50243-2002. Rubber seal joint gaskets or suitable adhesive shall be used as
  air-tight seal for all flange joints
  
對邊長≥800mm的矩形風管,采用管內(nèi)支撐架方式加固,對于1250mm≤風管邊長 (A) ≤2250mm的風管,采用楞線和管內(nèi)支撐加固方式,管內(nèi)支撐為1個,大于2250,2個。所有一般空調(diào)送回風、排風和排煙風管道由鍍鋅鋼板制成。所有金屬板的風管道的制作須按照中國標準GB50243—2002。除特別說明外,所有風管須為鍍鋅鋼板風管,板厚須同時符合上述標準內(nèi)所規(guī)定的最小厚度而制造。鍍鋅鋼板能滿足GB50243-2002之板材要求,所有法蘭接駁位須采用橡膠密封接合墊片或合適的膠粘劑作為氣密封

China national
  standard high quality products: WuSteel, AnSteel, BaoSteel, BenSteel
,TongSteel
  
國標優(yōu)質(zhì)產(chǎn)品:武鋼、鞍鋼、寶鋼、本鋼、通鋼

Diffuser (Incl. Round
  diffuser with air volume adjust, Displacement air port, Swirl diffuser)
  
風口(包括:帶風量調(diào)節(jié)圓形散流器、置換風口、旋流風口)

Round
  exhausts and supply diffuser with air volume adjustment: It shall be made of
  prefabricated aluminum alloy, corrosion by oxidation treatment; surface
  painted by the architect requires recognition of color. Center separate
  diffuser blades to be equipped with square or round neck. Each diffuser shall
  be equipped with a steel plate made of aluminum or more leaf off the air flow
  control valve, shall be painted black blade hidden by a built-in spacious
  style adjustable rod for adjustment
  
帶風量調(diào)節(jié)圓形排風和進風散流器:由預制鋁合金材料制作,經(jīng)氧化防蝕處理后,表面按建筑師要求涂上認可的顏色。中心葉片分離式散流器須配有方形或圓形頸,每個散流器須配有一個由鋁合金或鋼板制成的對開多葉式風量調(diào)節(jié)閥,葉片須涂上黑色由一內(nèi)置隱敝式調(diào)校桿作調(diào)校

Trox, Halton, shinelong
  
妥思、霍爾頓、顯隆

Displacement air
  port

置換風口

Displacement
  air port: The shell and the support grid shall be made by galvanized plate
  which can be sprayed as RAL standard. The noise parameter must be the sound
  power level tested in the standard echo chamber. The supplier must provide
  the selection reports based on the actual project condition
  
置換風口:外殼和支撐格柵由鍍鋅鋼板制成,可根據(jù)RAL標準進行噴涂。噪聲參數(shù)必須在標準回響室內(nèi)測得的聲功率噪聲,供貨廠家必須能提供針對本項目實際情況得出的選型報告

Trox, Halton, shinelong
  
妥思、霍爾頓、顯隆

Diffuser
散流器

Swirl
  exhaust and supply diffuser with air volume adjustment: Swirl vanes can be
  independently adjusted to meet the different swirl air supply in different
  rooms. The panel shall be made of galvanized steel sheet and the surface shall
  be painted with powder as the project required. The swirl vane material shall
  be polystyrene. The color shall be white or black. The supplier must provide
  the selection reports based on the actual project condition
  
帶風量調(diào)節(jié)旋流排風和進風散流器:旋流葉片具有單個可調(diào)節(jié)特點,以滿足不同房間的不同旋流送風特點。面板材料為鍍鋅鋼板,表面需根據(jù)工程要求粉末噴涂顏色,旋流葉片材料為聚苯乙烯,顏色為白色或黑色。噪聲參數(shù)必須在標準回響室內(nèi)測得的聲功率噪聲,供貨廠家必須能提供針對本項目實際情況得出的選型報告

Trox, Halton, shinelong
  
妥思、霍爾頓、顯隆

Door Hot Air Curtain
  
風幕

Wall
  mounted type heater, Horizontal Flow Q: refer to drawings, water temperature 90/40
, noise level67dB(A)
  
頂吹大門熱風幕,水平安裝,配中間出風噴嘴,流量見圖紙,水溫90/40,噪音67.0dB(A)

Zehnder, Kampmann,
  TTL
  
森德、卡普曼、TTL

Wall Mounted Type
  Heater

墻裝加熱器

Horizontal
  installation, Flow Q: refer to drawings, water temperature 90/40
, noise level67dB(A) ), indoor temperature:
  19

  
水平安裝,流量見圖紙,水溫90/40,噪音67.0dB(A),室溫19

Trox, Halton,
  Zehnder,
  
妥思、霍爾頓、森德

Warm air blower
暖風機

Flow
  Q: refer to drawings, water temperature 90/40
, noise level61dB(A),
  indoor temperature: 10

  
流量見圖紙,水溫90/40,噪音61.0dB(A)
  
,室溫10

Trox, Halton,
  Zehnder,
  
妥思、霍爾頓、森德

Exhaust Heads
  
風帽

Installed
  the end of upper wind outlet dust, round type, cylinder type, square type,
  size see construction drawings, and vertical installation normally. It has
  fixed mechanical strength, can resist
  violent typhoon
  
安裝于風道上出口終端,有圓傘形,筒形和方形,尺寸按照施工圖,垂直安裝,具有一定機械強度,可抵抗強臺風

IMOS,
  BeijingHangtian Taizhou pipe equipment CO.LTD 
  IMOS
、北京航天、臺州管業(yè)

Supports
  
支吊架

Meet
  drawing and specification

按照圖紙和規(guī)范

Golkin, Shanghai
  Xinqi, Walraven
  
固多金、上海新奇、
  
沃雷文

Anchor Bolt
  
錨栓

 

Hilti, Simpson, Fisher
  
喜利得、辛普森、慧魚

Fire-stopping
  
防火封堵

Refer
  to hot-water system
  
參照熱水系統(tǒng)

STI, 3M, Hilti
  STI
3M、喜利得

Strainer
  
水過濾器

Refer
  to hot-water system
  
參照熱水系統(tǒng)

Watts, Danfoss, THT
  
沃茨、丹佛斯、津濱瓦特斯

Pressure Gauge,
  Temperature Gauge
  
壓力表、溫度計

Range
  and precision, see bidding document Chapter 7

量程、精度參見招標文件第七章規(guī)范

GF, Honeywell,
  Dwyer, 
  
喬治.費歇爾、霍尼韋爾、德維爾

Insulation
  
橡塑保溫

Meet
  drawing and specification

按照圖紙和規(guī)范

Armacell,3M,Yingsheng
 

阿樂斯、3M、贏勝,

Rock Wool insulation
  
保溫巖棉

Meet
  drawing and specification

按照圖紙和規(guī)范

Saint-Gobain, Owens Corning,
  CSR
  
圣戈班、歐文斯科寧、西斯爾

Shock absorber                                         減震器

The
  spring shock absorber shall be applied as the centrifugal fan above 6#, the
  rubber pad shock absorber shall be applied as the centrifugal below 6#. Meet
  design and equipment manufacturer installation instruction at the same time
  6#
以上的離心風機應采用彈簧減震器,6#以下的離心風機可采用橡膠墊減震器;同時符合設計和設備制造商按照說明

Mason, EHASE-FLEX,
  JSC, Liaoning Tongze

梅森、通力、兆山辰、遼寧同澤

Flexible Joints
  
柔性接頭

Flexible
  duct shall be made of flexible metallic bellows using stainless steel,
  aluminum, galvanized steel or aluminum steel. Flexible joint shall meet the
  requirement of air-tightness and be suitable for specified air pressure and
  temperature conditions. Relevant material shall be fire-proofing material and
  shall conform to the regulations of local fire department
  
柔性通風管道應由不銹鋼、鋁、鍍鋅或鋁鋼所制成的柔性金屬波紋管,柔性軟接頭的材料須滿足氣密性要求,適用于指定的風壓和溫度條件。有關材料須為防火材料,防火程度須符合當?shù)叵谰忠?

1:高效過濾器檢漏流程   
     1.1 在待測HEPA上游一側(cè)引入PAO氣溶膠 
     對于HVAC系統(tǒng)中的HEPA, 為使氣溶膠到達HEPA時時的濃度均勻,可將氣溶膠直接從系統(tǒng)風機的負壓一側(cè)引入,如要從風管中引入,則應在距HEPA至少10倍風管直徑處引入,并盡量減少拐彎(美國環(huán)境科學和技術學會)。一般情況下,保持上游氣溶膠達到要求濃度,且濃度波動在一定范圍即可。對于層流罩、超凈臺上的HEPA,氣溶膠直接從系統(tǒng)風機的負壓一側(cè)引入。 
 
     1.2 氣溶膠光度計初始化、設定100%、0%參比標準值 
按照氣溶膠光度計操作要求進行初始化、設定報警值。將UPSTREAM采樣管與上游采樣口相連,測量上游氣溶膠的濃度。按照氣溶膠發(fā)生器操作要求調(diào)節(jié)發(fā)生的氣溶膠濃度,使上游氣溶膠濃度達到10~20ug/mL。   
     1.3 掃描檢漏       
     
     卸下HEPA的散流板,對整個濾器面、濾器與邊框之間、邊框與邊框之間以及邊框與靜壓箱之間的密封進行掃描。掃描時采樣頭距濾器面約1英寸(約2.54cm),掃描速度不超過5cm/s。掃描按直線來回往復地進行,線條間應重疊。檢測過程中,若有報警聲(即%LEAKAGE(泄漏率)超過0.01%),表明有泄漏。泄漏處經(jīng)用硅膠堵漏或緊固以后再進行掃描巡檢。檢查一個過濾器約為5min 左右,在測試的過程中,應經(jīng)常確認上游氣溶膠的濃度,注意在檢測過程中應帶防護面罩和防護眼罩。      

     2 結果判定及處理    
     高效過濾器泄漏率應小于等于0.01%。若HEPA在檢測過程中, 所有點的%LEAKAGE( 泄漏率%)都不超過0.01%,則判該HEPA合格,若有一處%超過0.01%,則判為不合格,并將該點標記出來,需修補或更換。高效過濾器濾料泄漏處允許用專用膠水修補,但是單個泄漏處的面積不能大于總面積的1%,全部泄漏處的面積不能大于總面積的5%,否則必須更換。   
      3 高效過濾器檢漏周期  
     FDA在無菌藥品生產(chǎn)指南中建議對于無菌制劑生產(chǎn)車間每半年進行一次檢漏,我國在GMP 檢查指南中建議通常一年一次。ISO14644 對已安裝HEPA的泄漏檢測,建議的最長時間間隔為24個月。DOP檢漏在HEPA 安裝或更換后都應進行。當環(huán)境監(jiān)測顯示空氣質(zhì)量惡化、或當產(chǎn)品無菌試驗不合格、培養(yǎng)基模擬灌裝試驗失敗時,都可作為偏差調(diào)查的一部分進行檢漏。需進行檢漏試驗的濾器還包括烘干隧道和干烤箱所使用的HEPA。
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